Mazda 323
+ Introduction
+ Petrol engines
+ Engine lubrication system
+ Engine cooling system
+ System of ignition
+ Power supply system, carburetor, system of injection of fuel
+ Diesel engine
+ System of production of the fulfilled gases
- Coupling
Removal and installation/check of coupling
Removal and installation/check of the release bearing of coupling
Adjustment of a pedal/cable of coupling
Check/adjustment of a pedal of coupling
Removal of air from the coupling drive
+ Manual transmission
+ Automatic transmission
+ Suspension bracket and system of steering
+ Brake system
+ Wheels and tires, body, coloring of the car, care of the car
+ System of electric equipment
+ Heater, system of lighting, devices
+ Governing bodies and methods of operation
+ Electric circuits
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Removal and installation/check of coupling Removal
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- To remove the transmission, see the Head the Manual transmission, the Section Removal and installation of the transmission.
- To mark the provision of a press disk on a flywheel with a felt-tip pen or a chertilka.
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- That when weakening bolts the flywheel was not turned, to stop it on a gear wreath by means of the screw-driver and a core. In the workshops MAZDA the represented special adaptation is used.
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- To serially weaken bolts of fastening of a press disk on 1 - 1,5 turn until press the disk unloads.
| If to weaken bolts at once, the diaphragm spring can be damaged. |
- To completely turn out bolts.
- To take out press and conducted disks.
| Not to allow falling of the press and conducted disks at taking out, otherwise after installation there can be difficulties at inclusion and switching off of coupling. |
- To wipe a flywheel with the rag moistened in gasoline.
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Check
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- To replace the greasy or mechanically damaged conducted disks.
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- To measure thickness of an overlay of the conducted disk by means of a caliper. The distance to heads of rivets has to be at least 0,3 mm, otherwise to replace the conducted disk. The same in the presence in an overlay of cracks.
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- To check the conducted disk for a beating. Maximum side beating of a disk: 0,7 mm. Check requires the special tool, however it is necessary only if the old conducted disk with which there were difficulties at inclusion and switching off is established.
- If in work of coupling there were malfunctions, to check a side beating of a flywheel by means of the arrow indicator. Maximum side beating: 0,2 mm.
- To check a flywheel for existence of traces of a deposit and grooves, if necessary to grind a small emery paper.
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- To check wear tracks of the release bearing on a diaphragm spring. To level small roughnesses an emery paper, at larger damages to replace press a disk.
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- To check spring connections between a press disk and a cover for existence of cracks and durability of landing of rivets. Coupling with the damaged or weakened rivets should be replaced.
- To check a surface of a prileganiye of a press disk for existence of cracks, traces of a progar and wear. The press disks having a deflection inside to 0,3 mm still can be established. Check is carried out by means of a ruler and the flat probe. If necessary to level traces of a progar and a groove a small emery paper.
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- To turn the directing bearing in a flywheel a finger, pressing at the same time the bearing. To replace the bearing only if he jams or has a free wheeling. The special stripper is necessary for taking out. The new bearing is hammered with the hammer and a core until it is level with a flywheel.
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- To check ease of the course of the release bearing.
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Installation
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- To insert the conducted disk and a basket with a press disk into a flywheel. At the same time the flat party of a nave of the conducted disk is turned to a flywheel. To approximately align the conducted disk to the center in the press bearing. However it is better to ottsentrovat a disk a suitable core, for example, HAZET or an old main shaft of the transmission. If the conducted disk is not in the center, it is impossible to insert a transmission shaft.
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- If the disk is established former press, to install a basket according to the mark put at removal. At the same time the directing pins on a flywheel will enter basket openings with a press disk.
- To screw in bolts of fastening of a basket.
- To tighten bolts of fastening of a basket of a disk in the given sequence step by step on 1 - 1,5 turn until press the disk is screwed. To remove the aligning core.
| To watch that the basket when tightening bolts evenly and without distortion entered a flywheel. Moment of an inhaling of bolts of fastening of a basket: 25 Nanometers. |
- To take out lock adaptation from coupling.
- To install the transmission, see the Head the Manual transmission.
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